Avioll Group offers complete solution of electronics and mechanical assembly (box building). We deliver some of the most complex and advanced electronic solutions in the world, providing wide spectrum of electronic products with the main focus of: industrial, lighting, automotive and consumer with the full range from high-mix/low-volume assemblies up to high volume manufacturing.
Our manufacturing facilities are fully supported by engineering resources, enabling a fast ramp from prototype to volume production.
Manufacturing process is fully managed according to Lean Manufacturing Methodology. Avioll Group also offers full engineering and logistics support with the complete transfers of production from anywhere to our facilities.
In addition, Avioll Group also offers logistics, after sales services, assuming responsibility for quality, cost-effectiveness and reliable delivery to the end customer. Before starting any production, we meet our clients to review in details their products, functionality and quality requirements. If required we are able to redesign the products to make them more efficient, improve productivity and reduce costs.
Surface-mount technology (SMT) Assembly
SMT lines (total of 3 lines) with modern assembly equipment capable for glue and solder paste assembly of 0201 chips /0.4mm / BGA parts.
Plated-through holes (PTH) Assembly.
Automatic axial, radial, jumper-wire insertion machines (total of 20 machines) allows to assemble through hole components in efficient way and minimize manual assembly. Automated pin insertion machines for demanding applications like telecom systems back-planes etc.
Automated optical inspection (AOI) Testing.
The AOI testers based on AGILENT SJ50 and PHOTODYNAMICS VISION 8000 allows to monitor production process quality. On-line connection to database allows to trace test results and monitor process yields.
Manual Assembly & Wave Soldering
Number of manual assembly lines and wave soldering machines. No-clean process with environmental friendly soldering fluxes (VOC-free) with nitrogen support. Experience in soldering of high-thermal (4oz) boards. Lead an Lead-free soldering support.
Number of selective soldering machines. Lead an Lead-free soldering support.
Number of manual soldering station. Lead an Lead-free soldering support.
In-circuit test (ICT) Testing
Number of ICT testers based on HP3070, Innovate 9200, SPEA systems. On-line connection to database allows to trace test results and monitor process yields. Fixtures and test scripts developed by own test department or transferred from Customers.
Box build & Mechanical assembly.
Dedicated final assembly cells with special tools and jig to enable mistake-proof assembly process and efficient material flow.
FCT & Burn-in Testing
Functional and burn-in testing of final products. On-line connection to database allows to trace test results and monitor process yields.
Potting & Encapsulation
Experienced in potting and encapsulation with various polyurethane casting systems. Dynamic and static mixing machines and optional vacuum chamber in place to enable high quality potting & encapsulation process.
Seven varnishing lines give us possibility to make coating of varnish according to customer requirements.
We have X-ray tester on place. We can on-line check quality of solder joints specific components ( BGA, LED)