Supply Chain SolutionsAVIOLL

No matter how frequent or extensive your needs, our customer service team is available 24/7 to source and support your requirements for all parts and components. We offer a wide range of services via our operations based in USA, Hong Kong and Europe. We are strategically positioned with full service logistics hubs on 3 continents and in over thirty countries. All parts, consumables and components are supplied with full traceability with guaranteed immediate delivery from our extensive inventory of more than 53,000 line items.

Product obsolescence is a major cost driver in manufacturing. It impacts on equipment through all phases of the equipment procurement process. Identifying obsolescence risk as early as possible is key to ensure the widest range of potential solutions can be considered whilst simultaneously reducing total true cost. Obsolescence is an increasing trend with both financial and availability penalties to all program types. Risks to equipment procurement continues to require careful and appropriately scaled management to reduce total through life costs.

Providing obsolescence solutions including sunset or legacy support for proven and robust designs, often where the OEM has moved-on in focus, has become one of ours many long standing service offerings. Obsolescence leaves platforms prone to longevity and viability issues which we have proven multiple times by providing tailored solutions. Through a careful blend of expertise, skills, experience and an extensive supply chain we have a broad base upon which to mitigate these problems. Obsolescence solutions often become complex and ephemeral as supply chains can be very dynamic - with manufacturers moving in and out of product groups due to a variety of external influences. This causes problems, especially on older platforms which use older materials/technologies which may not be in keeping with modern trends and practices.

Avioll offers years of experiencing in quickly helping companies find alternative sources for products across a broad range of commodities. In many areas our obsolescence solutions team proactively advises clients of impending changes in product availability to ensure a smooth transition to what invariably turns out to be a higher performance product. Avioll offers significant cost cutting strategies as we minimize the cost of re-qualification through product and market knowledge.

Notable Service Features:

• - Stand alone or used as part of other services;
• - Proactive parts management;
• - Extensive experience in this field;
• - Works with your own QA requirements;
• - Works with your design department;
• - Continued review on commercial and design changes;
• - Inventory management and one time buys;
• - Stocking and provision even on perishable items;
• - Increases your procurement productivity;
• - Component experience across many commodity groups;
• - Tailored plans specific to you.

When products fall outside of your contract activities our critical parts and components management services team provides fast and accurate responses to your current production needs. Based on years of experience in demanding and extremely time-sensitive manufacturing sectors , our teams can provide the prompt service to bolster and complement your adhoc requirements. In some cases our critical parts and components management services team has replaced our competitor's contracts due their competitiveness and flexible/dynamic service provision.

Avioll offers a single point interface for critical parts and components management services covering the vast range of electronic, mechanical and electromechanical products for prompt and reliable delivery.

Our planned procurement program and stock requirement forecasting system offers:

• - On-demand parts supply to meet day to day requirements;
• - Direct line feed service to meet production just in time needs.

Key benefits to our customers include:

• - Reduced parts lead times;
• - Reduced stock holding;
• - Significantly improved delivery schedules;
• - Reduced administrative costs;
• - Parts delivered direct to production line (DLF);
• - Quality management;
• - Improved production line forecasting;
• - Reduced material acquisition costs;
• - Reduction in purchasing overheads.

Avioll collects and delivers parts and components around the world 24/7 so that our customers receive their products safely and fast. With a history spanning eight decades our dedicated team have developed strong business presence and contractual relationships worldwide that facilitate the fast movement of parts and components s..

Over the years Avioll has invested significantly in technology to underpin our world class logistic management support and streamlined services. Annually over 1.3million critical transactions are logged, tracked and traced. The scale of our logistics operation and relationships with leading cargo and freight forwarders globally means that we can pass on substantial shipment and shipment processing discounts to our customers. Live EDI, Internet tracking and our reputation as a leading supplier means there are no security delays on any of our shipments.

Avioll has created an internationally recognized supply and distribution chain which provides ready-to-integrate parts, components and materials with such great detail and accuracy that the global manufacturing community has embraced our organization and supply chain solution services as an extension of their own. Avioll helps our customers source products globally, eliminate excess inventory and costs and reduce downtime on the manufacturing line through a network of facilities. Technological innovations defines the difference between products and solutions that get to the marketplace and those that dominate it. Avioll continuously generates these differentiators with our unique blend of strategy development and immediate execution. We have transformed our clients' businesses with innovative solutions to complex supply chain and operational problems, new product introductions, outsourcing, and engineering design needs.

Avioll offers complete solution of electronics and mechanical assembly (box building). We deliver some of the most complex and advanced electronic solutions in the world, providing wide spectrum of electronic products with the main focus of: industrial, lighting, automotive and consumer with the full range from high-mix/low-volume assemblies up to high volume manufacturing.

With over 8 000 of square meters of manufacturing capacity, 3 manufacturing locations and 450 employees we provide our customers highest flexibility that adjusts to fluctuations in volume demands, cost targets, delivery requirements, regarding shipments and delivery dates etc. Our manufacturing facilities are fully supported by engineering resources, enabling a fast ramp from prototype to volume production.

Manufacturing process is fully managed according to Lean Manufacturing methodology. We also offer full engineering and logistics support with the complete transfers of production from anywhere to our facilities.

In addition to the productions Avioll also offers logistics, after sales services, assuming responsibility for quality, cost-effectiveness and reliable delivery to the end customer.

Before starting any production process, Avioll conduct meetings with our clients to review in details their products, functionality and quality requirements. If required we are able to redesign the products to make them more efficient, improve productivity and reduce costs.

Competence areas:

SMT Assembly

SMT lines (actually 3 lines) with modern assembly equipment capable for glue and solder paste assembly of 0201 chips /0.4mm / BGA parts.

PTH Assembly

Automatic axial, radial, jumper-wire insertion machines (totally 20 machines) allows to assemble through hole components in efficient way and minimize manual assembly. Automated pin insertion machines for demanding applications like telecom systems back-planes etc.

AOI Testing

Number of AOI testers based on AGILENT SJ50 and PHOTODYNAMICS VISION 8000 allows to monitor production process quality. On-demand line connection to database allows to trace test results and monitor process yields. Manual Assembly & Wave Soldering

Number of manual assembly lines and wave soldering machines. No-clean process with environmental friendly soldering fluxes (VOC-free) with nitrogen support. Experience in soldering of high-thermal (4oz) boards. Lead-free soldering support.

Lead-free soldering support.

Selective Soldering

Number of selective soldering machines. Lead an Lead-free soldering support

Manual Soldering

Number of manual soldering station. Lead an Lead-free soldering support.

ICT Testing

Number of ICT testers based on HP3070, Innovate 9200, SPEA systems. On-line connection to database allows to trace test results and monitor process yields. Fixtures and test scripts developed by own test department or transferred from Customers.

Box build & Mechanical assembly/p>

Dedicated final assembly cells with special tools and jig to enable mistake-proof assembly process and efficient material flow.

FCT & Burn-in Testing

Functional and burn-in testing of final products. On-line connection to database allows to trace test results and monitor process yields.

Potting & Encapsulation

Experienced in potting and encapsulation with various polyurethane casting systems. Dynamic and static mixing machines and optional vacuum chamber in place to enable high quality potting & encapsulation process.

Varnishing

7 varnishing lines give us possibility to make coating of varnish according to customer requirements.

X-ray

We have X-ray tester on place. We can on-line check quality of solder joints specific components (BGA, LED)

Avioll is committed to comprehensive examination and improvement of your production process and the entire supply-chain management. Avioll provides instant solutions in critically disrupted supply chain flows jeopardizing the production process. Our engineered team is at your service, at no additional cost, at no overhead to your company. Our advisory services, on location or remotely, are well-tailored to meet your immediate needs related to component modification or production streamlining. Avioll prides itself with years of experience successfully implementing supply-chain contingency plans and Lean Manufacturing implementation.

As part of its extensive expertise in the supply chain and logistics management solutions Avioll offers unmatched kitting services. Our bulk kitting services save our customers valuably assembly, pickup and pack time, significantly reducing production and warehousing costs and eliminates chance errors in order fulfillment. Our engineered team provides assembly supervision and advisory services , which ultimately ensure efficient use of labor. Our comprehensive packaging services include boxing, labeling, shrink-wrapping and custom packaging meeting and exceeding industrial standards. Avioll has bottling and filling, clamshell packaging, and other custom-packaging and assembly capabilities.